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    tubular  container  41  delay  combustion  of  that  part  of   FIGURE  1,  the  suppression  of combustion' iii order  to
    the  ignition  charge  37  which  surrounds  the  exterior  of   achieve  a  prolonged  burning  at a  lower  and flatter pres-
    the container 41.                              sure peak is achieved by coating the pellets which are not
    . ·. The first-stage  ignition  charge  is  supported  within  the   in the immediate vicinity of the starting squib 16.  In the
    container 41 between transverse barriers 43 and 44; which  5  embodiment of FIGURE 2,  the envelopment of the third-
    may be referred to as  upstream  and downstream  barriers   stage  pellets  is  accompLished  by  embedding  them  in  a
    relative to the direction of ignition burning.  The barriers   relatively less combustible solid matrix.
    43  and  44  may  be  of  any  suitable  supporting  construc-  Although the envelopment of stages  subsequent to the
    tion,  such  as  fiberboard,  metal  screen,  foil  discs  or  the   first  or starting  stage  in  relatively  less  combustible  ma-
    like.  The downstream barrier 44 is  a cap which actually  10  terial is  one essential part of the invention, it iis  to be un-
    covers  the inner end of tubular  container 41,  at  a  plane   derstood  that  a  second  essential  feature iis  the structural
    transverse  to  the  igniter  housing  31  substantially  flush   distribution  of  the  different  types  of  pellet  materials.
    with the inner opening  of the  igniter housing  cup  32.   They are not placed at random,  but are arranged with a
      The  second-stage  ignition  charge  45  is  comprised  of   first-stage readily ignitible core enclosed in, or surrounded
    coated pellets  39 and substantially fills  the  ignition hous- 15  by,  or at least partially surrounded by a  second-stage or
    ing cap 33 except for  a  thick layer of plastic  foam  (such   several later stages of enveloped material.
    as  Styrofoam)  cushioning  46  between  the  second-stage   The preferred form makes use of the core and annulus
    ignition  charge  45  and  the  interior  wall  surface  of  the   arrangement.
    inner end of the  ignition housing cap  33.  Both the  sec-  Furthermore,  it  is  a  preferred  species  to  employ  the
    ond-stage  ignition  charge  45  and  the  cushioning  layer  20  arrangement  of  FIGURE  2  ,in  which  the  solid  annular
    46 are  enclosed  in a  moisture-impervious  liner  47  and  a   matnix  is  actually  separated from  the  first-stage  ignition
    disc  shaped  sheet  48  covering  the  contents  of  the  cap   charge 40 by a metal combustion resistant tube 41.  How-
    33  and  protecting them  from  exposure.  It  will  be  seen   ever,  it will  be  appreciated,  that tube  41  might  be  con-
    that the liner 47 extends  into  a flange  49  which serves  as   structed  of material  which  had  very  little  resistance,  or
    a gasket between the threaded cap  33,  and the externally  25  might be dispensed  with entirely  if no intermediate-stage
    threaded cup 32.                               45 were used; in that event, the combustion would spread
      The  third-stage  ignition  charge  50  is  comprised  of  a   from  the igniter  core  40  directly  to the solid  matrix 52,
    large  number  of  relatively  small  uncoated  rapidly  burn-  and the pellets 51 therein, in the same manner as  occurs
    ing  pellets  51  embedded  in  a  solid  matrix  52  of  com-  in the  embodiment of FIGURE  1.
    bustible  material  which  may  be  the  same  as  propellant  30   Although I  have descriibed  and rillustrated  two  specific
    63  and  64  or  have  burning  properties  intermediate  be-  embodiments of my invention,  it will  be understood that
    tween  the  propellant fuel  and  that of the  ignition pellets   those skilled in the engineering  arts  of ordnance  and ex-
    51.  It will be seen that the matrix 52 is  an annular body   plosives  will  be  able  to  conceive  of  many  variations  of
    filling  the  lower  part of the  space  between  the  exterior   the ,invention without  departing from  its  spirit.  I  there-
    of the  tubular  container  41  and  the  interior  surface  of  35  fore intend that the scope of the invention be defined  not
    the  cup  32.  The  most  convenient  method  of  manufac-  by  the  detailed  limitations  set  forth  in  the  description
    ture is  to place the tubular container  41 in position,  and   of  the  embodiments  of FIGURES  1  and  2,  but  by  the
    fill  the annular space in cup 32 to  the desired depth with   terms  of the following claim.
    the  matrix  material  in  liquid  form.  The  combustible   Having  thus  described  my invention,  what  I  claim  as
    pellets  51  are  then  inserted  into  the  liquid  matrix  ma- 40   new and desire to secure by Letters Patent is:
    terial,  which  is  then permitted  to  solidify  into  the  third-  .  A propellent igniter for projecting a stream of thot ignit-
    stage ignition charge 50.                      mg  gas  onto  prope11ant,  which  igniter  includes:  a  sub-
      It is  a  preferred species  of the  invention  to  insure  the   stantially  cyHndr,ical igniter housing having  a  nozzle end
    proper  ignition  of the  third-stage  ignition  charge  50  by   and  a  squib  end,  said  housing  having  sufficient  bursting
    placement  of the  upper  layer of the  pellets  51  with  ex- 45   strength to remain intact during  burning of igniter mate-
    posed edges  53 projecting above  the upper surface  of the   rials  in  its  interior;  walls  defining  a  plurality  of  nozzle
    solid matrix 52.   ~-                          openings  in  said  nozzle  end  for  directing  ignition  gases
      An annular cushion 54 of plastic foam  (such ,as  Styro-  toward the propellant to be ignited; a tubular initial stage
    foam)  covers the exposed edges 53 of the third-stage igni-  char~e container extending into the interior of said igniter
    tion pellets 50 and cushions them  from  the intermediate  50  housmg from the central part of said squib end  and hav-
    stage coated pellets 39.                       ing  an opening for  discharge toward  the interi~r  of said
      In operatiion,  the igmter is  actuated  by the heating  of   nozzle. end;  sa~d  container  having  an  annular  space  be-
    the squib means 36.  The heat in turn flash ignites  squib   tween its extenor walls and the interior side walls of said
    powder charge  36b contained in the recess  42  under the   ~gnit~r  ~ousing;  an initial iigniter  charge of riapidly  burn-
    upstream  barrier  43.  The first-stage  ignition  charge  40  55   mg  1gmter  material  located  in  said  tubular  contaiiner·
    is  rapidly  ignited,  and  rapidly  burns  through  the  down-  ~quib ~ea~~ mounted in the squib end of said igniter hous~
    stream barrier 44 to  ignition of the second-stage ignition
                                                   mg for 1grut10n of said initial igniter charge; a middle stage
    charge  45.   Combustion  of  the  second-stage  ignition   o~arge.  of pellets  slower-burning  than said  initial  charge,
    charge  45  is  prolonged  because  it ris  comprised  of rela-
    ~ively  large  coated ignition  pellets  39.   60   sa1d  m1ddle stage charge being located in  the nozzle  end
      As  ignition of the second-svage ignition charge 45  pro-  ?f s_aid  igniter housing  and  in the  path of ignition  gases
    ceeds, tJhe  cushions 46 and 54 are rapidly consumed  arid   1ssumg  from  the  discharge  opening  of said  tubular  con-
    ignition  of the exposed  edges  53  of the  third-stage !igni-  tainer; a final stage igniter charge in the form of an annu-
    tion charge 50 occurs.  The burning of the third ignition   Jar ring  located in said annular space between said tubu-
    stage 50 is most prolonged of all the stages because of the   65   lar container and the inner side walls of said igniter hous-
    envelopment of the pellets 51  in the solid matrix of rela-  ing,  said final  stage  igmter charge  being  comprised  of  a
    tive,ly  slow  burning  material  52.  The precise  nature  of   large  number  of rapid  burning  igniter  pellets  embedded
    its  burning  can  be  determined  by  the  mixture  of  solid   in a solid matrix of material slow burning relative to said
    matrix 52 ,and quick burning pellets 51.       embedded pellets, with many of said rapid burning igniter
      It will be seen from the foregoiing that I have provided
    an igniter which functions as if it had three stages of igni-  70  pellets  having  exposed  portions  projecting  from  the  sur-
                                                   face  of said solid matdx toward said middle stage igniter
    tion  charge,  by  virtue  of the  construction of the  ,igniter   charge;  and  a  layer of cushioning material  between said
    charge.  The multi-stage effect is ,achieved  by enveloping   middle stage charge and said final stage ,igniter charge.
    at least some of the pellets  of the ignition  charge in rela-
    tively  less  combustible  material.  In the  embodiment  of  75   (References  on  following  page)
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